Plunger

Oil return hole: In conjunction with the inclined groove, the plunger moves up and down to achieve the processes of oil inlet, oil pressure, and oil return.
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Plunger

Slant/Spiral Groove: Some plungers are designed with slanted or spiral grooves to control fuel metering and injection timing.
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Plunger

Slant/Spiral Groove: Some plungers are designed with slanted or spiral grooves to control fuel metering and injection timing.
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Multi cylinder engine plunger

Piston sleeve: It is precisely matched with the plunger body to form a fuel flow channel, and the material is mostly carburizing steel or stainless steel.
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Multi cylinder engine plunger

The plunger body is usually made of high-strength alloy steel (such as 20CrMnTi), and the surface is quenched to improve wear resistance.
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Fuel injection pump

By adjusting the relative position (injection advance angle) between the fuel injection pump and the engine crankshaft, ensure that fuel is injected into the combustion chamber at the optimal time.
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Fuel injection pump

The plunger continues to ascend to the inclined groove or spiral groove and connects with the return hole. High pressure fuel flows back to the low-pressure chamber through the return hole, and the injection ends.
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Fuel injection pump

The camshaft continues to rotate, the plunger moves upward to close the inlet hole, the fuel is compressed to high pressure, and enters the high-pressure oil pipe through the outlet valve.
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Fuel injection pump

Oil absorption process: The camshaft rotates to push the plunger down, and the inlet hole on the plunger sleeve opens, allowing fuel to enter the plunger chamber from the low-pressure oil chamber.
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S-type fuel injector

Atomized fuel is fully mixed with air to improve combustion efficiency and reduce emissions.
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